Bioactive Safe Sterilization
Preserving Purity, Enhancing Safety
Ensures the purity, potency, and safety of dried powdered ingredients through advanced Steam Sterilization technology and stringent quality control
With a focus on quality, innovation, and customer satisfaction, Bioactive Services & Safe Sterilization aims to support the development of effective and safe products that meet market demands and regulatory standards.
Bioactive Services – Natural Steam Sterilization Services in the USA
Bioactive Services offers all-natural steam sterilization services in New Jersey and Nevada, providing reliable and effective food sterilization solutions for wholesale bulk ingredients used in the functional food, nutraceuticals, organic food, pet, and supplements industries.
With two coastal facilities strategically located for fast access, we deliver a proprietary, chemical-free, radiation-free steam sterilization process designed to eliminate pathogens and ensure product safety. Our continuous processing system delivers a minimum 5 log reduction in microbial load, successfully treating a wide range of ingredient sizes—from powders to leaves.
Whether you need steam sterilization for spices, herbs, or nutraceuticals, our gentle and effective method helps preserve the ingredient’s natural color, aroma, flavor, consistency, and nutrition—making it ideal for organic and delicate food ingredients.
Our steam sterilization services in California and across the USA meet stringent safety and quality standards. We also offer toll blending services, magnetic sifting, repackaging, and hold numerous safety certifications to support your business with seamless, efficient processing.
Choose Bioactive Services for dependable steam sterilization in the USA—enhancing safety, maintaining quality, and improving your logistics chain.
Treatment Options
At Bioactive Safe Sterilization, we offer a range of specialized treatment solutions designed to enhance the safety, quality, and functionality of your dried powdered ingredients.
Bioactive Services
Manufacturing Capabilities
Send us your Ingredients and we’ll treat them right!
Steam Sterilization
Our advanced steam sterilization process is designed to eliminate harmful pathogens while preserving the nutritional integrity and quality of your ingredients. We prioritize safety and efficacy, ensuring that your dried powdered ingredients meet the highest industry standards for purity and performance.
MIlling
We offer state-of-the-art milling services, ensuring consistent particle size, enhanced solubility, and optimized texture. Whether for pharmaceuticals, food, or nutraceutical applications, our milling solutions provide superior quality and performance tailored to your unique needs.
Packaging
At Bioactive Safe Sterilization, we understand that proper packaging is essential to maintaining the integrity, quality, and shelf life of your dried powdered ingredients. Our packaging solutions are designed to meet industry standards while ensuring safety, convenience, and efficiency.
Toll Blending
Our toll blending services provide precise and customized mixing of dried powdered ingredients to meet the specific requirements of our clients. We ensure the highest standards of quality, safety, and uniformity in every batch, utilizing expert formulations and cutting-edge blending technology.
Categories Served
At Bioactive Safe Sterilization, we cater to a diverse range of industries by providing high-quality ingredient processing and food sterilization solutions. Our advanced steam sterilization services in New Jersey and Nevada, as well as sterilization services in California, are trusted by clients nationwide.
We specialize in steam sterilization for spices, herbs, and nutraceuticals, using a proprietary, chemical-free method that ensures a minimum 5 log reduction in pathogens. This natural approach helps eliminate pathogens while preserving the ingredient’s natural qualities—making it ideal for organic and delicate materials.
Functional Foods & Snacks
Lifestyle Nutrition
Spices & Seasonings
Flours & Pulses
Nutraceuticals
Why Choose Bioactive Safe Sterilization?
Advanced Technology
Utilizing the latest in sterilization, milling, and blending techniques
Quality & Safety Assurance
Strict adherence to regulatory standards and best practices
Customized Solutions
Tailored processing to meet the unique needs of your ingredients
Industry Expertise
A dedicated team of specialists ensuring optimal product integrity
Delivering Uncompromised Safety & Quality
Bioactive Safe Sterilization Solutions
Our proprietary steam sterilization services in New Jersey and Nevada—also available through our sterilization services in California—are designed to eliminate pathogens, preserve bioactivity, and ensure full regulatory compliance. Whether it's steam sterilization for spices, herbs, or nutraceuticals, we help clients achieve optimal results while maintaining ingredient integrity.
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Superior Microbial Reduction
Our continuous process guarantees pathogen control with a minimum 5 log reduction, while maintaining the potency, flavor, and nutritional value of your ingredients. It’s ideal for those seeking steam sterilization in the USA without the use of chemicals or radiation. -
Extended Shelf Life
Enhance product stability and freshness through advanced food sterilization technologies tailored for sensitive materials. -
Regulatory Compliance & Safety
We meet or exceed global food safety standards—making us a trusted provider of sterilization and toll blending services for regulated industries. -
Eco-Friendly & Sustainable Practices
Our process delivers results while minimizing environmental impact—supporting your sustainability goals through natural, responsible sterilization.
Our Story
Bioactive Safe Sterilization Services was founded in 2009 in response to the European Union’s ban on the use of ethylene oxide and iodizing radiation for sterilizing raw nutraceutical ingredients. Recognizing the need for a safe, natural alternative to traditional methods, we set out to develop an innovative steam sterilization solution suitable for both dry and wet food products.
Our proprietary continuous treatment system was designed specifically to eliminate pathogens while preserving the delicate qualities of ingredients such as aroma, flavor, color, texture, and nutritional value. The result? A scientifically validated process achieving a ≥5 log reduction in microbial content—without relying on chemicals or radiation.
Today, we proudly offer our steam sterilization services in New Jersey and Nevada, with additional sterilization services in California, providing national coverage for clients across a wide range of industries. From steam sterilization for spices, herbs, and nutraceuticals to high-performance food sterilization for functional and organic ingredients, our methods deliver enhanced product stability and freshness.
In addition to sterilization, we support our clients with toll blending services, repackaging, magnetic sifting, and more—helping businesses meet regulatory compliance, reduce costs, and operate sustainably.
Versatile Processing for Cut & Powdered Products
Our proprietary system delivers reliable and effective steam sterilization in the USA for a broad spectrum of ingredients in both cut and powdered forms. Whether you’re processing fine botanicals or coarse herbal blends, our solution is engineered to eliminate pathogens while preserving product integrity.
Ideal for steam sterilization for spices, herbs, and nutraceuticals, our continuous treatment achieves a validated 5 log reduction in microbial load—making it a trusted choice for brands requiring compliance with global food sterilization standards.
We offer steam sterilization services in New Jersey and Nevada, as well as sterilization services in California, ensuring fast and efficient service wherever you’re located.
Our process supports:
- Enhanced product stability and freshness
- Regulatory compliance and safety
- Eco-friendly and sustainable practices
Teas
Pulses
Flours
Herbs
Botanicals
Spices
Seeds
Nuts
Proteins
Vegetables
Fibers
Grains
Why Partner with Us?
Partnering with Bioactive means gaining access to cutting-edge steam sterilization in the USA, engineered to meet the highest safety and quality standards across industries. Our advanced systems are fully adaptable—offering both pasteurization and sterilization modes tailored for dried fruits, vegetables, and specialty ingredients.
We specialize in the production of high-quality fruit and vegetable powders, particularly for the nutraceuticals and organic markets. Our proprietary solutions, including steam sterilization for spices, herbs, and nutraceuticals, are specifically designed to preserve the bioactive benefits of your ingredients while ensuring a validated 5 log reduction in microbial load—destroying 99.999% of harmful microorganisms.
With facilities offering steam sterilization services in New Jersey and Nevada, as well as sterilization services in California, we provide efficient, nationwide coverage. Our system inactivates pathogens like E. coli, Salmonella, and coliforms, while also significantly reducing TPC, yeasts, and molds—all without the use of radiation or chemicals.
Our patented food sterilization process uses saturated steam under controlled pressure to eliminate pathogens while preserving the original color, texture, and flavor of your ingredients—ensuring enhanced product stability and freshness. This makes our method ideal for high-risk materials such as medicinal herbs, fibers, cereals, salts, and mineral blends.
We also offer toll blending services and comprehensive toll processing, enabling manufacturers to improve product safety and quality without compromising on performance or compliance. Our approach is rooted in regulatory compliance and safety, while also emphasizing eco-friendly and sustainable practices that minimize environmental impact.
Let Bioactive be your trusted partner in safe, clean-label, and sustainable ingredient processing.
Comprehensive Quality
Every product undergoes stringent testing to ensure safety and efficacy.
Custom Solutions
We collaborate to bring your unique vision to life, from concept to product.
Global Reach
Serving partners worldwide, with facilities in New Jersey and Nevada.
Bioactive Certificates & Affiliations
At Bioactive Services, we are committed to upholding the highest standards in steam sterilization services in New Jersey and Nevada, as well as throughout the USA, including sterilization services in California. Our certifications and affiliations with leading industry organizations underscore our dedication to quality, safety, and sustainability in powdered ingredient manufacturing and food sterilization.
These partnerships support our mission to provide cutting-edge solutions such as steam sterilization for spices, herbs, and nutraceuticals, achieving validated 5 log reduction outcomes to effectively eliminate pathogens while preserving product integrity.
Through adherence to strict regulatory compliance and safety standards, we ensure our processes deliver enhanced product stability and freshness through advanced sterilization techniques. Our commitment to eco-friendly and sustainable practices helps minimize environmental impact while offering reliable toll blending services and customized ingredient processing solutions.
By aligning with global standards and industry leaders, Bioactive Services continues to provide our clients with trusted, certified, and innovative sterilization technologies designed to meet evolving market demands.
Partner with Us Today!
Elevate your product
Full-service supplier of USDA Certified Organic and conventional ingredients.
Let’s collaborate to enhance product safety, quality, and market competitiveness. Connect with us today!
Frequently Asked Questions
Yes! We offer validation parameters developed by third-party process experts, ensuring a greater than five-log reduction in pathogens for enhanced safety and compliance.
Our process subjects products to heat and steam for less than 8 minutes, followed by flash cooling to room temperature. This minimizes VO losses and preserves flavor, aroma, and color.
Yes, our process has been tested on delicate spice and tea blends, demonstrating that it can be performed without ingredient segregation or significant component loss.
Our proprietary treatment process continuously churns the product to prevent lump formation. Additionally, all material passes through a centrifugal sifter to separate any remaining lumps, which are then de-lumped back into powder form.
Absolutely! Each treated lot is assigned a unique in-process Lot ID, ensuring full traceability and tracking throughout the process.
Yes! We offer validation parameters developed by third-party process experts, ensuring a greater than five-log reduction in pathogens for enhanced safety and compliance.
Our proprietary treatment process continuously churns the product to prevent lump formation. Additionally, all material passes through a centrifugal sifter to separate any remaining lumps, which are then de-lumped back into powder form.
Our process subjects products to heat and steam for less than 8 minutes, followed by flash cooling to room temperature. This minimizes VO losses and preserves flavor, aroma, and color.
Absolutely! Each treated lot is assigned a unique in-process Lot ID, ensuring full traceability and tracking throughout the process.
Yes, our process has been tested on delicate spice and tea blends, demonstrating that it can be performed without ingredient segregation or significant component loss.
Get In Touch!
We’re here to help and answer any question you might have. We look forward to hearing from you
- Sales
- General Information
- Customer Service
- (908) 561-3114
- 201-208-4647
- cs@bioactiveresources.com
- Address
- East Coast, 138 Sylvania Place, S. Plainfield, NJ 07080
- 908-561-3114