Safe Sterilization

Bioactive Safe Sterilization
Preserving Purity, Enhancing Safety

Ensures the purity, potency, and safety of dried powdered ingredients through advanced Steam Sterilization technology and stringent quality control

With a focus on quality, innovation, and customer satisfaction, Bioactive Services & Safe Sterilization aims to support the development of effective and safe products that meet market demands and regulatory standards.

Bioactive Services Provides Safe Sterilization

Toll services for wholesale bulk ingredients used in functional food, nutraceuticals, organic food, pet & supplements industries.

With Two Coastal Facilities we offer a proprietary all natural kill-step for bio-burden management of bulk dry food ingredients. Our proprietary continuous process provides exemplary results with a minimum 5 log pathogen reduction outcome in piece sizes from powder to leaf.

Free from radiation or chemical interventions, it provides a safe, gentle and effective treatment that helps maintain the ingredients color, aroma, flavor, consistency and nutrition. The perfect choice for organic or delicate food ingredients.

Our Value Added Services of repackaging, magnetic sifting and an array of safety certifications mean that our clients can reduce their carbon footprint and out-of-pocket costs, as well as reduce “out of warehouse” times while streamlining logistics.

Treatment Options

At Bioactive Safe Sterilization, we offer a range of specialized treatment solutions designed to enhance the safety, quality, and functionality of your dried powdered ingredients.

Bioactive Services
Manufacturing Capabilities

Send us your Ingredients and we’ll treat them right!

Steam Sterilization

Our advanced steam sterilization process is designed to eliminate harmful pathogens while preserving the nutritional integrity and quality of your ingredients. We prioritize safety and efficacy, ensuring that your dried powdered ingredients meet the highest industry standards for purity and performance.

MIlling

We offer state-of-the-art milling services, ensuring consistent particle size, enhanced solubility, and optimized texture. Whether for pharmaceuticals, food, or nutraceutical applications, our milling solutions provide superior quality and performance tailored to your unique needs.

Packaging

At Bioactive Safe Sterilization, we understand that proper packaging is essential to maintaining the integrity, quality, and shelf life of your dried powdered ingredients. Our packaging solutions are designed to meet industry standards while ensuring safety, convenience, and efficiency.

Toll Blending

Our toll blending services provide precise and customized mixing of dried powdered ingredients to meet the specific requirements of our clients. We ensure the highest standards of quality, safety, and uniformity in every batch, utilizing expert formulations and cutting-edge blending technology.

Categories Served

At Bioactive Safe Sterilization, we cater to a diverse range of industries by providing high-quality ingredient processing solutions. Our expertise ensures that your products maintain their safety, purity, and functional integrity while meeting industry standards.

Functional Foods & Snacks

Lifestyle Nutrition

Spices & Seasonings

Flours & Pulses

Nutraceuticals

Why Choose Bioactive Safe Sterilization?

Advanced Technology

Utilizing the latest in sterilization, milling, and blending techniques

Quality & Safety Assurance

Strict adherence to regulatory standards and best practices

Customized Solutions

Tailored processing to meet the unique needs of your ingredients

Industry Expertise

A dedicated team of specialists ensuring optimal product integrity

Delivering Uncompromised Safety & Quality

 Our scientifically validated sterilization and processing solutions provide measurable benefits that enhance product quality and reliability.

Bioactive Safe Sterilization Solutions

Designed to eliminate pathogens, preserve bioactivity, and ensure compliance, our solutions help clients achieve optimal results while maintaining product integrity.

Our Story

Our Safe Sterilization Services came into being in 2009 as a response to the EU’s ban on sterilizing raw nutraceutical ingredients with ethylene oxide and iodizing radiation. Wanting to provide a safe and superior heat/steam treatment for both dry & wet food products, they set about creating a proprietary continuous treatment process that could reduce or eliminate contamination in delicate and aromatic ingredients by a safe, natural method. With these new advances, we been able to achieve a ≥5 log microbial outcome without losing the vital properties of flavor, color, aroma, texture or nutrition.

Versatile Processing for Cut & Powdered Products

Our process ensures safe and effective treatment for a wide range of products in both cut and powdered forms, including:

Teas

Pulses

Flours

Herbs

Botanicals

Spices

Seeds

Nuts

Proteins

Vegetables

Fibers

Grains

Why Partner with Us?

Partnering with us means access to cutting-edge sterilization technologies like steam sterilization, ensuring the highest standards for dried fruits and vegetables. Our advanced technology supports the creation of high-quality fruit powder and vegetable powder, ideal for the nutraceuticals industry. We specialize in organic products, tailored to enhance your product's bioactive benefits. As a trusted partner for the nutraceuticals group, we provide end-to-end solutions, from process optimization to bioactive ingredients.

Comprehensive Quality

Every product undergoes stringent testing to ensure safety and efficacy.

Custom Solutions

We collaborate to bring your unique vision to life, from concept to product.

Global Reach

Serving partners worldwide, with facilities in New Jersey and Nevada.

OUR CERTIFICATES

Safe Standardized Certificate

At Bioactive Services, we are committed to maintaining the highest standards in food processing and powdered ingredient manufacturing. Our affiliations with leading industry organizations reflect our dedication to quality, safety, sustainability, and innovation. These partnerships ensure that we stay ahead of industry trends, comply with global regulations, and provide high-quality, certified ingredients to our customers.

OUR CERTIFICATES

Bioactive Certificates & Affiliations

Partner with Us Today!

Elevate your product

Full-service supplier of USDA Certified Organic and conventional ingredients.

Join us in delivering innovative and high-quality solutions for safe and effective product treatment. As our partner, you’ll benefit from

Let’s collaborate to enhance product safety, quality, and market competitiveness. Connect with us today!

Frequently Asked Questions

The Problems & Solutions

Yes! We offer validation parameters developed by third-party process experts, ensuring a greater than five-log reduction in pathogens for enhanced safety and compliance.

Our process subjects products to heat and steam for less than 8 minutes, followed by flash cooling to room temperature. This minimizes VO losses and preserves flavor, aroma, and color.

Yes, our process has been tested on delicate spice and tea blends, demonstrating that it can be performed without ingredient segregation or significant component loss.

Our proprietary treatment process continuously churns the product to prevent lump formation. Additionally, all material passes through a centrifugal sifter to separate any remaining lumps, which are then de-lumped back into powder form.

Absolutely! Each treated lot is assigned a unique in-process Lot ID, ensuring full traceability and tracking throughout the process.

Yes! We offer validation parameters developed by third-party process experts, ensuring a greater than five-log reduction in pathogens for enhanced safety and compliance.

Our proprietary treatment process continuously churns the product to prevent lump formation. Additionally, all material passes through a centrifugal sifter to separate any remaining lumps, which are then de-lumped back into powder form.

Our process subjects products to heat and steam for less than 8 minutes, followed by flash cooling to room temperature. This minimizes VO losses and preserves flavor, aroma, and color.

Absolutely! Each treated lot is assigned a unique in-process Lot ID, ensuring full traceability and tracking throughout the process.

Yes, our process has been tested on delicate spice and tea blends, demonstrating that it can be performed without ingredient segregation or significant component loss.

Get In Touch!

We’re here to help and answer any question you might have. We look forward to hearing from you

Send Us A Message

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